Audi 80/90/Coupe

Since 1986-1991 of release

Repair and car operation



Audi 80/90/Coupe
+ 1.2. Car identification
+ 2. Engines, carburettors
3. Greasing system
+ 4. Cooling system
+ 5. Fuel system
+ 6. An exhaust system
+ 7. Ignition system
+ 8. Transmission
+ 9. Suspension brackets, wheels
+ 10. Brake system
+ 11. A steering
+ 12. A body, salon
+ 13. A central air
+ 14. An electric equipment





3. Greasing system

3.1. Systems of greasing of engines (4 and 5-cylinder models)
THE GENERAL DATA

System of greasing of the engine in gathering (4-cylinder models)

 

1. A stopper маслозаливной mouths
2. A lining
3. An oil atomizer for piston cooling
4. 10 Н.м., grease with fixing structure AMV188 100 02
5. A ring lining
6. A tube маспоприемника
7. A lining of the oil pallet
To grease with gluing structure
At installation it is not supposed
8. The oil pallet, for removal it is necessary: спить oil to establish the adaptation
10-222 to remove an engine mudguard, to remove the protective panel of the pallet
9. A drain stopper of the oil pallet
10. A sealing ring
11. 25 Н.м.
12. The cover of the oil pump – on a cover is available редукционный the valve
13. Gear wheels of the oil pump
Width of a gear wheel of 36 mm
14. 20 Н.м.
15. 10 Н.м.
16. The gauge of emergency pressure of oil with a threshold of operation 0,3. атм (brown colour) 25 Н.м.
17. The oil filter – turn on a special key
18. 25 Н.м.
19. Маслоохладитель – before installation grease a condensed surface with structure AMV188 100 02, check up a backlash with engine details
20. A ring lining
21. A sealing ring
22. A lining
23. 25 Н.м.
24. The case of the oil filter
25. Sealing rings
26. The display contact gauge of pressure of oil 1,8 атм (white colour), 25 Н.м.
27. Шестигранная заглушка or the gauge of the index of temperature of oil – the moment of an inhaling 10 Н.м.
28. The directing plug oil probeа
29. Oil probe

The prevention

If in oil the significant amount of a metal shaving it is necessary to clean oil channels is found out and to replace the oil filter.

All specified details can be removed and established without dismantle of the engine from the car.

All linings and consolidations are subject to obligatory replacement.


Backlash check between teeths of gear wheels

The new pump – 0,05 mm

Limiting backlash – 0,20 mm


Check axial люфта gear wheels


Limiting люфт – 0,15 mm

Refuelling volumes and recommended marks of oils


 

Fill in oil, only with marks SF

In – all-weather oil

With – seasonal oil

Refuelling volume with the oil filter – 3,0 l

Without the oil filter – 2,5 l

Успокоитель – removal / installation

The moment of an inhaling 350 Н.м.

Bolt успокоителя, tighten a face key with the extension piece 2079

Put on surfaces of a female thread and a bolt carving anticorrosive structure AVM 188 001 02


Easing of fastening of a mudguard of the engine

Turn away two bolts of fastening (are specified by arrows)

System of greasing of the engine in gathering (5-cylinder models)

1. The oil filter
отворачивайие a special key
Pay attention to the instruction
On the filter case
2. A lining
Is subject to obligatory replacement
Landing on клеющем structure is not supposed
3. 10 Н.м.
4. A lining
Is subject to obligatory replacement
Landing on клеющем structure is not supposed
5. A lock plate
Is subject to obligatory replacement
6. 10 Н.м.
7. The oil pallet
For removal, it is necessary to weaken fastening of a mudguard of the engine

8. 40 Н.м.
9. A sealing ring
Replace necessarily
10. 25 Н.м.
11. The bottom cover of a flywheel
12. 20 Н.м.
13. The contact gauge of pressure of oil (white colour)
The moment of an inhaling 25 Н.м.
14. The gauge of emergency pressure of oil with a threshold of operation 0,3 атм (brown colour)
The moment of an inhaling 25 Н.м.
15. Sealing washers
Replace necessarily
16. Oil probe
The difference of levels between two labels corresponds to volume of oil of 1,0 l


The prevention

All specified details can be removed and established without dismantle of the engine from the car.


The oil pump and components of a gear belt of a drive (5-cylinder models)
1. A conducted gear wheel of a cam-shaft
At replacement of a gear belt watch for
Correctness of installation of a gear wheel
2. 80 Н.м.
3. A cover of a belt of a drive of a cam-shaft (top)
4. A gear belt of a drive of a cam-shaft
5. 10 Н.м.
6. A cover of a belt of a drive of a cam-shaft (bottom)
7. 10 Н.м.
8. 350 Н.м.
9. Успокоитель
10. A directing pulley
Remove the adaptation 3034
11. 10 Н.м.
12. An epiploon
Remove the adaptation 320.3
Before installation slightly grease the worker
And external edges
Establish оправкой from the complete set
Adaptations 2080А
запрессовывайте against the stop оправкой a press
From the complete set of adaptations 2080А
13. The reduktsionyyj valve
The moment of an inhaling 40 Н.м.
Operation threshold
5,3–6,3 атм.
14. 10 Н.м.
15. The oil pump
It is replaced only in gathering watch correctness of installation under the relation
To коленвалу
16. 10 Н.м.
17. A lining
18. ориентадионная a label "triangle" specifies gear wheels of the oil pump
Aside предней covers
19. 20 Н.м.
20. A cover drive a belt (back)
21. Remote plugs
22. 10 Н.м.
23. 20 Н.м.

Refuelling volumes and recommended marks of oils


 

Fill in oil, only with marks SF

In – all-weather oil

With – seasonal oil

Refuelling volume with the oil filter – 3,5 l

Without the oil filter – 3,0 l

The oil pump and components of a gear belt of a drive (Compartment model)

1. The moment of an inhaling 10 Н.м.
2. The moment of an inhaling 65 Н.м.
3. A conducted gear wheel of a cam-shaft
At installation of a belt of a drive, pay attention on ориентационную a label
4. A gear belt of a drive of a cam-shaft
5. A cover drive a belt (back)
6. A cover drive a belt (top)
7. Remote plugs
8. The moment of an inhaling 10 Н.м.
9. A cover drive a belt (bottom)
10. Успокоитель
11. A bolt успокоителя, tighten with the moment 350 Н.м., using the extension piece 2079 and a face key 2084
12. An epiploon
13. The reduktsionnyj valve and the gauge of temperature of oil
Pressure of operation of the valve from 5 to 8 атм.
14. A roller натяжителя
15. The oil pump
It is replaced only in gathering
At installation watch position of an adjusting pin коленвала
16. Gear wheels of the oil pump
The triangular label is turned towards a cover
17. A lining

System of greasing of the engine (Compartment model)

1. A stopper маслозаливной mouths
At lining damage, replace
2. The oil filter
Turn on by means of a special key
Turn manually
Familiarise with the instruction on the filter case
3. The gauge of emergency pressure of oil
The moment of an inhaling 6 Н.м
Turn on fixing structure D6
4. An adapter
The moment of an inhaling 50 Н.м.
5. A lining
Landing to gluing structure is not supposed
6. The moment of an inhaling 10 Н.м.
7. A clamp, replace
8. The moment of an inhaling of bolts М6 – 10 Н.м.,
Bolts М8 – 20 Н.м.
9. Oil probe for check of level of oil
10. The display contact gauge of pressure of oil on 1,8 атм (white colour)
The moment of an inhaling 25 Н.м.
11. The contact gauge of emergency pressure of oil on 0,3 атм (brown colour)
The moment of an inhaling 25 Н.м.
12. A tube маслоприемника
13. The moment of an inhaling of bolts 10 Н.м.
14. A partition
15. The oil pallet
Before installation clear contact planes
16. A lining
Replace
17. The moment of an inhaling 30 Н.м.

The prevention

If in oil the significant amount of a metal shaving it is necessary to clean oil channels is found out and to replace the oil filter.









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